On-site Services and Engineering Design
Efficiency reviews, System Upgrades and Repairs. Your best Service from the OXPERT.
Efficiency reviews, System Upgrades and Repairs. Your best Service from the OXPERT.
Nacah Tech’s experienced engineers and inspectors evaluate existing thermal oxidizers and related systems to identify opportunities for improved performance, reliability, and efficiency. We assess equipment that has been affected by process or operating changes, increased production demands, temperature or pressure variations, changing VOC loadings, aging equipment, new regulatory requirements, refractory deterioration, corrosion, outdated controls, and other operating challenges.
Working closely with plant personnel, we identify both strengths and problem areas within your system and develop practical, cost-effective solutions tailored to your operation.
Recommended improvements may include:
- Burner upgrades
- Combustion and induced draft fan improvements
- Heat recovery enhancements
- PLC and control system modernization
- Instrumentation and analyzer upgrades
- Reliability and maintenance improvements
- Process optimization to increase throughput while reducing operating costs and improving safety
on-site services list
- Thermal oxidizer & burner inspections, troubleshooting, maintenance, and repair
- Engineering support for plant personnel, engineering firms, and thermal oxidizer owners/operators
- System performance evaluations and optimization recommendations
- Burner tuning and combustion system evaluations
- PLC, instrumentation, and controls troubleshooting
- Refractory inspections and repair recommendations
- Heat recovery system evaluation
- Start-up assistance and operational support
Featured On-Site services
INSPECTION & TUNE-UPS
To ensure optimum combustion operations it is recommended to tune the combustion system annually due to changes in operating conditions, process parameters, temperatures and pressures. Each tune up details the status initially and after the tuneup. A report is provided with recommendations for the process and combustion settings as well as refractory or mechanical repairs and control or safety needs. The proper air to fuel ratio is checked with resulting burner performance for optimum energy efficiency.
PREVENTATIVE MAINTENANCE
Prevent downtime with an on-site inspection and training. Plant operating personnel may be trained to identify potential trouble points and, if needed, provide knowledgeable troubleshooting on their own or with the assistance of a phone call to Nacah Tech with any future problems. Proper training improves reliability, may lower operational and maintenance costs and minimize down time. The system’s life is then extended. To meet the needs of customers, Nacah Tech offers annual maintenance agreements to service your oxidizer or combustion systems.
Engineered Solutions
Our systems are individually engineered to fit your specific process needs, space requirements, and budget. Contact us in your initial engineering stage to develop the best solution for your operation.
VOC Control Solutions
Optimizing choice of Activated Carbon usage due to vast experience in the field. Saves initial costs, assures proper capture, and optimizes operating costs. Individually designed systems to suit particular applications depending on type and quantities of VOC ‘s. Optimizes costs and operation success.
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Thermal Oxidizers
Nacah Tech provides the process design, mechanical design, BMS (control system) design, material procurement and fabrication, installation supervision and commissioning of Thermal Oxidizer Systems
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Fluid Bed Concentrators
FBC Technology concentrates high volume low VOC streams. Process air is directed to
the fluidized bed Adsorber. The air passes upward through the Adsorber sieve trays,
fluidizing beaded activated carbon (BAC) adsorbent distributed on the trays.
Asphalt Shingle Plant Application
Custom sized unit to accommodate unique process requirements. Tank fumes abated Railcar and truck loading treatment. Combine with process converters to minimize fuel consumption .Waste heat recovery to heat flux or maintain tanks.
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Combustion Systems
Custom-sized for process drying and heating applications, the system meets unique requirements while supporting low CO and NOx emissions. It offers high-efficiency operation with flexible fuel options, optimized burner selection, and suitability for both retrofits and new installations.
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